Valmet IQ takes quality management to the next level by connecting quality data from fiber to finished product
Valmet introduces a renewed Valmet IQ Quality Management System for pulp, tissue, paper, board, and converting industries. The renewed system lets papermakers optimize quality through the entire value chain from fiber to finished product, enabling improved process performance and increased savings through the process.
The renewed Valmet IQ Quality Management System utilizes Valmet’s latest innovations and expertise on pulp and paper quality management. It integrates the quality management of the entire production process and is a step towards an autonomous mill. The new capabilities of Valmet IQ increase the degree of automation and reduce the human role in the process.
“Valmet IQ extends from traditional quality controls to the retention and refining online optimization with wet end analyzers. The new moisture management solution optimizes the drying process from the wire-former section through the press and dryer section to the end of the reel. It will stabilize the process and improve the performance even further,” says Marko Toskala, Director, Quality Management Systems from Valmet.
Valmet IQ consists of all the devices and applications needed to monitor and optimize both process performance and end-product quality: scanners, measurements, profilers, machine vision, and quality control applications. The new quality scanner family is redesigned for even more demanding production environments. All Valmet IQ scanners now consist of stainless-steel exterior, enhanced diagnostics, and a new flexible sensor platform. New IQ Dryness and IQ Multipoint measurements reveal the true dryness development from the headbox to the reel. The IQ family is completed by the most advanced machine vision system on the market, enabling faster detection of even smaller quality defects. The renewed Valmet IQ is compatible with the previous generations. All Valmet IQ products are developed and manufactured in Finland.
The new Valmet IQ is also compatible with the recently introduced Valmet DNA User Interface, the new web-based user interface of the Valmet DNA automation system. The new structured user interface guides the operators to focus on the situation critical information and make the right decisions instantly – helping to optimize quality faster.
Automatic optimization saves raw materials, chemicals and energy
Valmet IQ connects seamlessly with Valmet’s industrial internet (VII) solutions. With the cloud-based solution, the quality data moves from paper mills to converting, automating the optimization of the entire value chain. Similarly, paper producers can utilize feedback directly from the converting process while optimizing production performance and costs.
“Our customers have moved from reactive to data-driven quality management and witnessed significantly more stable production quality and decreased amount of broke. The automatic optimization of the entire value-chain has increased the production performance while simultaneously saving raw materials, chemicals, and energy”, Toskala continues.