Energy saving as a resource to release more resources

Energy efficiency and saving to offer a quick return on technological investments. This is the innovative approach guaranteed by Mingazzini thanks to more than 90 years of experience.

author: Mingazzini Srl

Industry Insight by:

Mingazzini S.r.l.

Innovation is increasingly green, not only for the reduction of environmental impact, but also to free up important resources, thanks to efficiency and energy saving, thus ensuring the return on technological investments through the reduction of management costs. This is the solution proposed by Mingazzini, a Parma-based company that has almost a century of history and a great number of installed boilers at the international level (with more than 10,000 plants), which makes it a point of reference in the market of steam boilers for industrial use, both for the quality of the products supplied and for the advice that accompanies each stage of the process, from conception to design, until the equipment starting up & commissioning.

Our history and know-how to answer to every new and challenging need of the customer

Steam boiler PB series equipped with economizer
Steam boiler PB series equipped with economizer

The deep knowledge of the global market and its evolution allows Mingazzini to respond to new requirements, increasingly perceived as stringent needs. Among these, energy saving, understood as lower consumption but also greater availability of resources to invest on more strategic targets in a highly competitive scenario. In fact, optimization and cost reduction can allow a greater freedom of action. For this reason, Mingazzini has always been focused not only on environmental issues, but also on customized consultancy for the design of boilers and systems to meet the specific needs of the single customer, in an extremely dynamic way and with an eye to the operation costs as well.
Ecological sustainability is a matter to which Mingazzini responds with increasingly advanced systems, which are high-performing in energy saving and respect of the environment. The maximum focus is on the increase of exclusive systems for energy recovery that are flexible and tailored to the needs of single customers and specific industries, in addition to the development of the most innovative combustion systems with progressive reduction of emissions. If on the one hand it is important to minimize the purchase costs with systems specifically designed and manufactured for the needs of the customer, on the other hand it is essential to help companies to save energy, so as to reduce and optimize energy costs, a relevant expenditure item. The outcome is a very efficient plant, resulting from in-depth technical analysis that allow a detailed study of production needs and the consequent efficiency of the plant. In this regard, the company has carried out many successful projects, leaving a tangible sign of its know-how in important areas of different industries, with particular reference to food, textiles, paper, pet food, chemical-pharmaceutical, just to name a few. Below one of the latest examples of the level of efficiency and energy saving that can be achieved. Although 10 years ago, through the direct verification of combustion, a high-performance use of recovery units and the installation of devices for the final control of combustion fumes, a Company had already obtained a net saving of about 10% of power and 5% of natural gas, now the technological evolution according to the concept Industry 4.0 led to the interconnection of power plants and real-time analysis of data.

 

By connecting the steam boilers to the network and centralizing all the equipment, it was possible to constantly monitor the systems, the performance, the consumption, the levels and all the parameters, in order to ensure the maximum result. With this interface it is possible to control the steam boilers also remotely, adjusting each plant according to the production flows and to the required daily performance, even using a common device such as a computer, mobile phone or tablet, drastically reducing waste and consumption for each plant. An extremely modern and competitive result, coupled with a further added value: the possibility of tracing the specific consumption, that is the kilos of steam produced per cubic meter of natural gas, creating a historical record over time, so as to verify the performance and analyze any deviations, also being able to implement a predictive and smart maintenance in the name of maximum energy saving and respect for the environment.

 

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