A giant in the packaging sector, which has therefore relied on the end-of-line solutions proposed by Robopac OCME, modular and flexible systems, which meet the needs of customers. A special customer, to whom Robopac and OCME have supplied a new end-of-line installation with various robotic palletizers, wrapping machines and laser-guided vehicles with battery and automatic transmission. The installation allows to palletize and wrap overlapping pallets of packaging and cartons containing rolls of toilet paper and kitchen paper. OCME has developed a system able to achieve four objectives: palletizing flexibility and high speed, product care, traceability of materials and monitoring of the efficiency of the lines. The packaging takes place thanks to Robopac’s Genesis Cube, a wrapping machine with rotating ring that provides a stable pallet using reduced quantities of film. The pallets are individually packed and a full column of them is made up of two overlapping pallets: the machine wraps the lower pallet and then, once the cycle is finished and the film is cut, it shifts to the upper pallet and starts a new wrapping cycle.
Once the packaging is finished, both overlapping pallets are individually labeled to ensure the traceability of the line.
A destacker submits the individual pallets under a device that controls the quality of the pallet. In the event that the pallets pass the test, they are re-stacked in a second stacker and removed from the LGV. Traceability will be guaranteed thanks to the continuous exchange of signals between the LGV system (OCME pallet transport vehicles) and the loading and unloading stations. A great advantage of LGV, besides avoiding the installation of tracks, is the possibility of automatically transporting pallets of raw materials to the production lines. Among the solutions offered by Robopac OCME, there is also a cutting-edge monitoring and analysis tool. This service allows, with a remote connection and high security protocols, to monitor and control through personalized dashboards the performance and efficiency of machines and lines, faults and analysis of stops and customized reports.
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